Custom Mailers Blog
Expert insights on custom bubble mailers, poly mailers, paper mailers, and e-commerce packaging strategies to grow your brand.
Flexographic vs Digital Printing for Custom Mailers: Which Should You Choose?
Most buyers meet this decision as a single rule: large orders use flexographic printing, small orders use digital. It is a reasonable starting point and a poor stopping point. Order quantity is one input among several. It sits alongside artwork stability, how often the design is expected to change, how many SKUs and artwork versions […]
Poly Mailers vs Bubble Mailers: Which Is Right for Your Products?
Poly mailers generally make more sense for soft, lightweight, non-fragile products — apparel, textiles and similar goods that can flex in transit without being damaged. Bubble mailers are usually the better choice when the product needs built-in cushioning against impact, scratching or movement inside the package. For a large share of ecommerce orders, that is […]
Poly Mailer Size Guide: How to Choose the Right Size
The correct poly mailer size depends on your product’s folded width, folded length, and packed thickness — not the dimensions of the item laid flat. Pack the product exactly as it will ship, measure the finished bundle, then select a mailer with enough room to insert the item easily and close the seal without tension. […]