Custom Mailers Blog
Expert insights on custom bubble mailers, poly mailers, paper mailers, and e-commerce packaging strategies to grow your brand.
Custom Packaging MOQ Explained: How Many Custom Mailers Do You Need to Order?
MOQ stands for minimum order quantity — the smallest number of units a supplier will produce for a custom order. Nearly all custom packaging carries one because production setup, material purchasing, machine changeover, and — for plate-based printing methods — plate preparation create fixed costs before a production run begins. Those costs have to be […]
How Long Do Custom Mailers Take? Production & Shipping Lead Times
For standard custom bubble, poly and paper mailers, plan on roughly 6–8 weeks from approved artwork to delivery using standard ocean shipping. Artwork review and proofing happen before that window — allow a few extra days at the start, more if your proof needs revisions. Low-MOQ bubble mailers run on a different production and shipping […]
How Much Do Custom Mailers Cost? Pricing by Type, Size & Quantity
Custom mailer pricing is not one fixed rate. Cost moves with mailer type, size, order quantity, material, printing requirements, setup, sampling and freight. Small orders carry a higher unit cost because setup and production are spread across fewer units; larger runs spread those same costs further. The fastest way to get an accurate price is […]
Paper Mailers vs Poly Mailers: Which Is Better for Your Products?
Paper mailers make sense when paper-based presentation, a more structured feel, or a preference for paper as a material genuinely matter to your brand. Poly mailers generally make more sense when flexibility, low bulk and resistance to everyday moisture carry more weight. Neither is the better mailer in the abstract. They are different materials with […]
Poly Mailers vs Bubble Mailers: Which Is Right for Your Products?
Poly mailers generally make more sense for soft, lightweight, non-fragile products — apparel, textiles and similar goods that can flex in transit without being damaged. Bubble mailers are usually the better choice when the product needs built-in cushioning against impact, scratching or movement inside the package. For a large share of ecommerce orders, that is […]
Bubble Mailer Size Guide: Choosing the Right Size for Your Products
Choosing a bubble mailer size means looking past the product’s flat length and width. You need the packed width, packed length, and thickness — plus room for rigid corners and the cushioning layer itself. The bubble lining occupies interior space, so a mailer whose printed size looks generous can offer less working room than a […]
Poly Mailer Size Guide: How to Choose the Right Size
The correct poly mailer size depends on your product’s folded width, folded length, and packed thickness — not the dimensions of the item laid flat. Pack the product exactly as it will ship, measure the finished bundle, then select a mailer with enough room to insert the item easily and close the seal without tension. […]